The assembly of the device’s PCB is crucial in manufacturing any electronic device. There are multiple ways to assemble a PCB according to the production volume. One of the ways of assembly is small-volume PCB assembly.
Introduction to Small-volume PCB assembly
Small-volume PCB assembly is an assembly of PCBs with low DOM and DFT. It is one of the most adaptable processes of manufacturing PCBs, as it does not require the implementation of complex designs and allows you to simplify your designs. However, customers must be careful when choosing a small-volume PCB assembly manufacturer. They should look out for the following qualities when making this decision.
- Appropriate prototyping
There are two types of prototyping; sequential and parallel. It is a significant factor when choosing a small-volume PCB assembly manufacturer. The manufacturer’s prototyping method should be compatible with your design to implement your idea successfully. If your design prototype is incorrect, your PCB will not function properly.
- Available equipment should match your requirement.
The manufacturer of your assembly should have all the necessary equipment for producing your small-volume PCB assembly. Their procedures should synchronize with your design so that you obtain high-quality products providing maximum output. Some customers want the latest technology available for their assemblies, and most small-scale companies still follow conventional methods, so choose your manufacturer accordingly.
- The company should match your scale.
Your design and your manufacturer need to have the same scale. It is unrealistic for large-scale assembly manufacturer companies to produce and prototype PCBs in small batches. Such companies primarily produce wholesale PCBs, so they only make small-volume PCB assemblies. Experts recommend building small-volume PCB assemblies from small or medium-scale manufacturers as they specialize in such scenarios.
- Pricing
Affordability is an essential factor when choosing a small-volume PCB assembly. Producing assembly pcbs in small volumes is relatively more expensive than mass production. Therefore, it is important to get quotations from different manufacturers and then compare them before concluding. Most factories have quotation calculators on their websites from where you can directly calculate the price of your order and plan accordingly. A common generalization about the costs of assemblies in small volumes is that large-scale companies sell them at higher prices as they have to go out of the way to personalize customer orders. On the other hand, small and medium-scale companies offer their services at compromised rates as they specialize in this niche.
- Geographical Factors
Knowing the geography of your small-volume PCB assembly manufacturer is crucial, as the location significantly impacts costs. The main problem is that shipping costs may be high if the company is far from you. Moreover, the PCBs can undergo damage while traveling long distances due to turbulence. The reasons above are why ordering from a manufacturer nearby is more feasible than from far away areas. Another factor to consider is the cost of production. In developing countries around the Asia-Africa region, labor costs are much lower compared to the West. If you are ordering from areas with extensive delivery time, consider your plans and make consequent adjustments. Keep the International restrictions in mind, and ensure that your manufacturer follows all environmental and ethical laws.
- Additional Services
Providing additional services, such as consultation and advice on your design by the manufacturer, is an added advantage. This property will help in enhancing your design and help you create a more efficient electrical device. Other services like customer care and promotional offers are also critical as they help build a strong relationship of trust between you and the manufacturing company.
Conclusion
Choosing an appropriate small-volume PCB assembly manufacturer is a fundamental step before implementing and creating your electronic device. Experts recommend selecting a small-scale company with the latest technology, compatible prototyping, ease of transportation, and affordable pricing. Eashub.com is one such company that can manufacture small-volume PCB assemblies for you at your convenience.
